Airbus, a global leader in the aerospace industry, has partnered with Autodesk, a pioneer in 3D design and engineering software, to develop the world's largest 3D-printed airplane cabin component. This breakthrough marks a significant step forward in aviation technology, showcasing how advanced manufacturing and digital design can reshape the future of aircraft construction.
The new component, called the “bionic partition,†was designed using custom algorithms that mimic natural structures like bone growth and cellular patterns. This innovative approach allowed engineers to create a lightweight yet extremely strong structure, which would be nearly impossible to achieve through traditional manufacturing methods. The result is a component that is 45% lighter than conventional designs—saving 30 kg per unit.
This bionic partition serves as a divider between the passenger seating area and the galley, and it also houses the jumpseat for cabin crew. Given the strict weight and structural requirements of aircraft components, this generative design method proved to be an ideal solution. By optimizing material usage and enhancing strength, Airbus is setting a new standard in aircraft efficiency and sustainability.
One of the most exciting aspects of this project is the use of Scalmalloy®, a cutting-edge aluminum-magnesium-scandium alloy developed by APWorks, an Airbus subsidiary focused on additive manufacturing. This material is specifically engineered for 3D printing and offers superior mechanical properties, making it more durable and flexible than traditional alloys. This is the first time Scalmalloy® has been used on such a large scale in an aircraft component.
The success of this project was made possible by cloud-based computing, which enabled the generation of thousands of design alternatives in a short amount of time. Generative design, combined with additive manufacturing, allows engineers to explore solutions that would be difficult or impossible to imagine using traditional methods. This synergy between software, materials, and hardware is transforming the way aircraft are designed and built.
Jeff Kowalski, Chief Technology Officer at Autodesk, emphasized the significance of this collaboration: "This isn’t just a theoretical experiment—it’s a real, functional part that will soon be flying on airplanes. We’re excited about the potential for further innovation with Airbus."
Peter Sander, VP of Emerging Technologies and Concepts at Airbus, added: "We're always looking for ways to push the boundaries of what’s possible. This partnership with Autodesk, APWorks, and Concept Laser has shown us the power of combining generative design, advanced materials, and additive manufacturing. These technologies will play a key role in making air travel more efficient, comfortable, and environmentally friendly."
Testing of the bionic partition has already been completed successfully, and the next phase will include flight testing in the coming year. The project was a joint effort between Autodesk, Airbus, APWorks, and The Living, a specialized Autodesk studio known for its work in generative design and sustainable architecture.
Autodesk helps people around the world bring their ideas to life, from architects and engineers to artists and students. With tools that support creativity, innovation, and problem-solving, the company continues to shape the future of design and engineering.
Airbus remains at the forefront of aviation innovation, offering some of the most fuel-efficient and quietest aircraft in the world. With a diverse fleet ranging from 100 to over 500 seats, the company continues to lead the market and drive progress in sustainable air travel.
APWorks, a subsidiary of Airbus, specializes in additive manufacturing and provides technical consulting and production services for advanced manufacturing processes. It also acts as a bridge between Airbus Group Innovations and external customers, helping to bring new technologies to a wider audience.
The Living, an Autodesk Studio, explores the future by prototyping real-world applications of generative design, biology, and new materials. Known for its creative and sustainable approach, the studio has been recognized as one of the most innovative companies in architecture.
Together, these organizations are redefining what's possible in aerospace and beyond, proving that the future of design and manufacturing is not only smarter, but also more sustainable.
As producer of slurry pumps with casting foundry workshop, not only does MUYUAN offer the complete pumps, Pump Spare Parts, we also offer the mining used Mill Wear Liner, High Chrome Castings, , Wear Ring and some other castings.
The materials are including: High Chrome Cast Iron , Ductile Iron, Gray Iron, Ni-hard 1, Ni-hard 4 and so on.
Wear Resistant Oem Parts,Wear Resistant Liner,Wear Resistant Wear Liner,Wear Resistant Mill Liner
SHIJIAZHUANG MUYUAN INDUSTRY & TRADE CO., LTD. , https://www.cnmuyuan.com