3000 L/H Lubricant Oil Recycling Machine, Lubricant Oil Cleaning Machine, Engine Oil Purifying Plant

Zhongneng Lubricating Oil Purifier TYA Series
(Hot Sale)

Company Profile
Chongqing Zhongneng Oil Purifier Manufacture Co., Ltd is a leading oil purifier manufacturer in China, specializing in developing, producing, and selling a range of oil purifiers such as transformer oil purifiers, turbine oil purifiers, engine oil purifiers, and lube oil purifiers. With eight years of experience in this field, we have developed strong technical capabilities and accumulated rich expertise. Our products are exported to many countries and enjoy a high reputation.
Since its establishment, the company has focused on developing advanced purification technologies to save energy resources, adopting modern management practices like SUBI, and relying on strong technical forces, advanced production equipment, and comprehensive quality control methods. We also provide fast and excellent after-sales service, which has helped us become a national-level base for producing oil purifiers. Our products stand out due to their high-quality performance, stable service, and diverse product range.
Chongqing Zhongneng Oil Purifier Manufacture Co., Ltd employs numerous national-class oil purifier experts and experienced engineers. Encouraged by our modern management system, we have developed six major series, including hundreds of models of oil purifier equipment with independent intellectual property rights and advanced filtration technology. These devices can be applied in various fields, such as electric power, petroleum chemical, metallurgical industry, mining, aviation, shipping, and railway, among others.
We adhere to the principle of mutual benefit and win-win cooperation. With a sincere and pragmatic work attitude, we aim to open up a new era of technological oil purification with our customers.

Application and Features
Application
The TYA series can rapidly degas, dehydrate, and remove impurities and volatile matter (such as ethyl alcohol, gasoline, ammonia, etc.). It enhances oil quality, restores lubricating oil viscosity, increases flash point, and improves operational performance. It ensures the normal operation of hydraulic systems and dynamic systems, making it suitable for various industries such as mining, metallurgy, power, transportation, and manufacturing. It regenerates used hydraulic oil, lubricating oil, coolant oil, machine oil, and more.
Features
- Strong impurity filtration capability, capable of removing particles completely. - Equipped with an automatic backflush system to clear impurities. - Advanced dielectric condensation device. - New pressure protector installed, which controls temperature automatically and drains water online via a water-separator device, making the machine easy to operate. - High-quality filter materials that offer good anti-corrosion, thermostable, and mechanical strength properties. Particularly, the precision of impurity removal is high, and the service life is long. Additionally, it has a large capacity for storing impurities. - Unique degassing and dehydration system using stereo-evaporation technology, enabling quick separation of water and gas from oil through multi-level water-oil separation technology.

Working Principle

When the machine starts working, used oil is poured into the heater and heated under vacuum pressure. The heated oil enters the primary filter, which removes large impurities. Then, the oil flows into the vacuum separator, where it passes through a special radiation device, creating a large surface area. This allows the polluted oil to be exposed to a low-humidity atmosphere, thus eliminating water, air, and gas. The treated vapor and gas form a gaseous mixture, which becomes liquid through the water tank and chiller condensation, then enters the water receiver together, while the vacuum extracts the excess gas.
The oil that has been dehydrated flows into the precision strainer, where particulates are removed (oil purification). Depending on the water content, a complete purification may require multiple cycles to drain the water.


Technology Indexes (Table 1, Table 2)
Table 1 Vacuum Oil Purifier Technology Standard
Table 2 TYA Oil Purifier Treated GuaranteeValue
Preparation And Check
1. All spare parts of the oil purifier have been adjusted before leaving the factory. When the product is sent to the work site, they must be checked again.
2. The oil purifier is set up stably. The oil inlet is connected to the oil outlet under part of the oil tank. The oil outlet is connected to the top of the oil tank.
3. Carry out electrical wiring, including grounding of the machine. Check all wire connections of the power panel, oil pump, vacuum pump, and heater to ensure reliable connection and insulation.
4. Conduct a test run of the oil pump-motor to see whether it runs clockwise (viewed from the end of the motor). If not, correct the power line wiring.
5. When dealing with hydraulic oil and other mechanical oil on-line, please supply the same brand oil properly to make sure the oil level of the oil tank is normal.

Operating Procedures of Control Panel
For external wiring of the control panel, please refer to the Electrical Diagram. Connect the mains of 380V 3-phase 4-wire AC to the left of the panel and make sure that the panel outer casing is reliably grounded.
Turn on the main switch and the power indicator is lit up, which shows the power is on.
When heating, turn on the temperature controller, and the red light indicates the preparation situation. Then turn on the switch of the temperature controller, set the working temperature to start the heater for oil heating. When the oil temperature reaches the set value, the temperature controller will automatically turn off the heater. Therefore, automatic heating can be conducted with thermostatic effect.
After stopping operation, turn off the main switch and lock the door of the control panel.

Operating Instructions
1. Operating procedures
a) Connect the main power to the machine and link the oil inlet and outlet pipes. According to the flow chart, close all valves (1, 9, 10, 13, 16, 17), which are connected to the outside, open valves 2 and 4 (or 3 and 5, depending on whether two primary strainers or both can be used at the same time), 6, 9 to form an oil-filtering path.
b) Turn on the vacuum pump. When the vacuum degree reaches -0.07 MPa, slowly open oil inlet valve 1 to allow the oil to flow into the machine.
c) Observe the oil level of the vacuum separator. When the oil level reaches the floating ball control point, open the oil ball valves 12 and 19.
d) Open the oil pump (note: after ensuring the oil outlet valve is open, the oil pump can be opened; otherwise, there may be a danger of tube bursting). The oil is exhausted from the oil outlet, so the oil purifier can filter the oil circulation. Adjust oil inlet valve 1 to make the oil output reach balance basically, which means there is a level controller to automatically control.
e) When the oil has circulated normally to filter in the oil purifier (the inlet oil quantity is equal to the outlet oil quantity), open the heater. Set the temperature between 45-70°C (according to the requirement), then heat the oil at a constant temperature to ensure the vacuum separator can degas and dehydrate.
f) When the oil purifier works normally, open the fan on the cooler to have the strong wind cool the system and start work. Make sure the water vapor and gas cool to deposit in the water receiver of the cooler.
g) After the machine has run for a long time, sample some oil at the sampling valve to test.
h) If the water content is large and forms an emulsified state (emulsified oil), open valve 7 and close valve 6 to make the water diversion device demulsify and dehydrate.
i) If the oil needs deep treatment, add some chemicals properly to make the treated oil cleaner.
Method: Add some chemicals (100g) into the feed hopper, then gradually open the feed hopper valve 21 to absorb the chemicals into the vacuum separator through vacuum automatically. After stirring automatically, the chemicals enter the fine filter to form a compact membrane, allowing fine filtering.

2. Stop Machine
When finishing treating oil or needing to stop suddenly, please follow these operations:
First, restore the temperature controller, stop heating, after the machine runs for 3-5 minutes, close the oil inlet valve 1.
Close the vacuum pump, stop exhaust vacuum.
Drain the oil in the vacuum separator through the oil pump, then close the oil pump.
Open the vent valve on the vacuum separator, release the vacuum, respectively open the water receiver valves 10 and 17 to let out the remaining oil or water. Open the precision filter valve 13 to drain away the remaining impurities. Note: After completing the operation, remember to close the valves so that it can be used next time.
Special note: If facing an emergency situation, press the emergency-stop button, then the machine is disconnected from power. If you want to restart the machine, you must rotate the emergency-stop button clockwise to reset it. This way, you can open the various control buttons to have the machine operate normally.

3. Use Instruction
The operating temperature range is between -20~45°C.
The altitude of the work point can affect the vacuum degree of the machine. The higher the altitude, the lower the vacuum degree.
The used oil should not be too dirty (there are many impurities), or else you must use another filter device to filter first (for example: JI series portable purifier) to avoid affecting dehydration, degassing, or jamming the filter parts.

4. Notices in Operation
When the vacuum pump is working, pay attention to the oil level situation (the oil is above the oil level). If there is much water in the vacuum pump oil or the oil is too dirty, replace it immediately to avoid affecting the lifetime of the vacuum pump.
If there is much water in the cooler when running, please drain it immediately. First, close valve 15, open valve 16 and 17, so that the water can be drained from the valve.
Please observe the pressure gauge. When filtering oil, if the pressure > 0.3 MPa, clean the purifier immediately or replace the filter parts.
The filter net of the primary filter should be cleaned often to avoid clogging, which causes a lack of inlet oil or high pressure. When the capacity of the inlet oil is less, it means that the impurities in the filter net are many. Please clean the net immediately.
Note whether the noise of the pump and related electric motor is normal when on-line. If there is an abnormal situation, please resolve the problem right now to avoid burning the electric motor and affecting the lifetime of the oil pump.

n) If the machine is not to be used, please drain the oil in the vacuum pump and inject new oil.

Maintenance
1. After a certain period of running, the machine should be checked to see whether:
a) The electrical control system is safe and reliable;
b) The temperature controller is sensitive, reliable, and accurate;
c) The oil seals of the pump shaft are broken with leakage;
d) There is any blockage in the running system and any abnormal noise with pumps or related motors;
e) There is any air or oil leakage with the oil running system and at sealing joints.

2. After every 3000 hours of running, grease should be replenished to prevent the motors from being burned.

3. Special vacuum pump oil or lubricating oil N46 should be used for the vacuum pump, and oil should be replaced or replenished as necessary at any time.

4. If the machine will not be used for over 1 month, place the machine in a dry environment with the panel door and all valves closed, and protect the machine with a cover.

Trouble Shooting
We have been engaged in this industry for 15 years, 11 years certified GOLD SUPPLIER by ALIBABA.

For more details, contact us freely:
www.zhongnengcq.com
www.zhongnengcq.cn
Tel: 0086-23-68069021
Fax: 0086-23-68069021
Sales@zhongnengcq.cn
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