3000 L/H Lubricant Oil Recycling Machine, Lubricant Oil Cleaning Machine, Engine Oil Purifying Plant

Zhongneng Lubricating Oil Purifier TYA Series (Hot Sale) Company Profile Chongqing Zhongneng Oil Purifier Manufacture Co., Ltd. is a leading oil purifier manufacturer in China, specializing in the development, production, and sale of various oil purifiers such as transformer oil purifiers, turbine oil purifiers, engine oil purifiers, and lube oil purifiers. With over eight years of experience in this industry, we have built strong technical capabilities and accumulated extensive expertise. Our products are exported to many countries worldwide and enjoy a good reputation. Since its establishment, the company has focused on developing advanced purification technology for energy saving, adopting modern management practices like SUBI, and relying on strong technical support, advanced production equipment, rigorous quality control methods, and fast and efficient after-sales service. This has enabled us to become a national-level base for producing oil purifiers. Our products stand out due to their high quality, stable performance, and diverse product range. With a team of national-level oil purifier experts and experienced engineers, Chongqing Zhongneng has developed six major series, including hundreds of models of oil purifier equipment with independent intellectual property rights and advanced filtration technology. These machines are widely used in fields such as power generation, petrochemicals, metallurgy, mining, aviation, shipping, and railways. We adhere to the principle of mutual benefit and win-win cooperation, and with a sincere and pragmatic work attitude, we aim to open up a new era of scientific and technological oil purification with our customers. Application and Features Application The TYA series can rapidly degas, dehydrate, and remove impurities and volatile substances (such as ethyl alcohol, gasoline, ammonia, etc.). It enhances oil quality, restores lubricating oil viscosity, increases flash point, and improves operational performance. It ensures the normal operation of hydraulic and dynamic systems, making it suitable for various industries, including mining, metallurgy, power, transportation, and manufacturing. It regenerates used hydraulic oil, lubricating oil, coolant oil, and machine oil. Features - Strong ability to filter impurities, capable of removing particles completely. - Equipped with a backflush system that automatically clears impurities. - Advanced dielectric condensation device. - New pressure protector controls temperature automatically and drains water via a water-separator device, making operation easier. - High-quality filter materials with anti-corrosive, thermostable, and mechanical strength properties. The precision of impurity removal is high, and the service life is long. Additionally, it has a large volume for storing impurities. - Unique degas and dehydrate system using stereo-evaporation technology combined with multi-level water-oil separation for quick oil purification. Working Principle When the machine starts working, used oil is poured into the heater under vacuum pressure. The heated oil enters the primary filter, which removes large impurities. Then, the oil flows through the special radiation device, creating a large surface area, exposing the polluted oil to a low humidity atmosphere, thus removing water, air, and gas. The treated vapor and gas form a gaseous mixture, which becomes liquid through the water tank and chiller condensation, then enters the water receiver, while the vacuum extracts the excess gas. The oil drained of water flows into the precision strainer to remove particulates (oil purification). Depending on the water content, the entire purification process may require multiple cycles to remove water effectively. Technology Indexes Table 1: Vacuum Oil Purifier Technology Standard Table 2: TYA Oil Purifier Treated Guarantee Value Preparation And Check 1. All spare parts of the oil purifier are adjusted before leaving the factory. When the product is delivered to the site, they must be checked again. 2. The oil purifier is set up stably. The oil inlet is connected to the oil outlet part of the oil tank. The oil outlet is connected to the top of the oil tank. 3. Perform electrical wiring, including grounding of the machine. Check all wire connections of the power panel, oil pump, vacuum pump, and heater to ensure reliable connection and insulation. 4. Conduct a test run of the oil pump-motor to see whether it runs clockwise (viewed from the end of the motor). If not, correct the power line wiring. 5. When dealing with hydraulic oil and other mechanical oil on-line, please supply the same brand oil properly to ensure the oil level of the oil tank is normal. Operating Procedures of Control Panel For external wiring of the control panel, please refer to the Electrical Diagram. Connect the mains of 318V 3-phase 4-wire AC to the left of the panel and make sure that the panel outer casing is reliably grounded. Turn on the main switch, and the power indicator is lit up, which shows the power is on. When heating, turn on the temperature controller, and the red light indicates the preparation situation. Then turn on the switch of the temperature controller, set the working temperature to start the heater for oil heating. When the oil temperature reaches the set value, the temperature controller will automatically turn off the heater. Therefore, automatic heating can be conducted with a thermostatic effect. After stopping operation, turn off the main switch and lock the door of the control panel. Operating Instructions 1. Operating procedures a) Connect the main power to the machine and link the oil inlet and outlet pipes. According to the flow chart, close all valves (1, 9, 10, 13, 16, 17), which are connected to the outside, open valves 2 and 4 (or 3 and 5, depending on whether two primary strainers are used or both can be used at the same time), 6, 9 to form an oil-filtering road. b) Turn on the vacuum pump. When the vacuum degree reaches -0.07 MPa, slowly turn on oil inlet valve 1 to make the oil flow into the machine. c) Observe the oil level of the vacuum separator. When the oil level reaches the floating ball control point, open the oil ball valve 12, 19. d) Open the oil pump (note: after ensuring the oil outlet valve is open, the oil pump can be opened, or there may be a danger of tube bursting). The oil is exhausted from the oil outlet, so the oil purifier can filter oil circulatory. Adjust oil inlet valve 1 to make the oil output reach balance basically, which means there is a level controller to automatically control. e) When the oil has circulated normally to filter in the oil purifier (the inlet oil quantity is equal to the outlet oil quantity), open the heater. Set the temperature between 45-70°C (according to the requirement), then heat the oil at a constant temperature to guarantee the vacuum separator can degas and dehydrate. f) When the oil purifier works normally, open the fan on the cooler to have the strong wind cool the system and start work. Make sure the water vapor and gas cool to deposit in the water receiver of the cooler. g) After the machine has run for a long time, sample some oil at the sampling valve to test. h) If the water content is large and forms an emulsified state (emulsified oil), open valve 7 and close valve 6 to make the water diversion device demulsify and dehydrate. i) If the oil needs deep treatment, add some chemical properly to have the treated oil cleaner. Method: Add some chemical (100g) into the feed hopper, then gradually open the feed hopper valve 21 to absorb the chemical into the vacuum separator through vacuum automatically. After stirring automatically, have the chemical enter the fine filter to form a compact membrane so that it can filter fine. 2. Stop Machine When finishing treating oil or needing to stop suddenly, please operate as follows: First, restore the temperature controller, stop heating, after the machine runs 3-5 minutes, close the oil inlet valve 1. Close the vacuum pump, stop exhaust vacuum. Drain away the oil in the vacuum separator through the oil pump, then close the oil pump. Open the vent valve on the vacuum separator, release the vacuum, respectively open the water receiver valve 10, 17 to let out the remaining oil or water. Open the precision filter valve 13 to drain away the remaining impurities. Note: After finishing the operation, remember to close the valves so that it can be used next time. Special note: If facing an emergency situation, press the emergency-stop button, then the machine is disconnected from power. If you want to restart the machine, must run clockwise to have the emergency-stop button restore. So that you can open the various control buttons to have the machine work normally. 3. Use Instruction The temperature range in working is between -20~45°C. The altitude of the work point can affect the vacuum degree of the machine. The higher the altitude, the lower the vacuum degree. The used oil should not be too dirty (there are many impurities), or else must use another filter device to filter first (for example: JI series portable purifier) in order to avoid affecting dehydration, degassing, or jamming the filter parts. 4. Notices in Operation When the vacuum pump is working, please note the oil situation of the oil level (the oil is above the oil level). If there is much water in the vacuum pump oil or the oil is too dirty, replace it immediately to avoid influencing the lifetime of the vacuum pump. If there is much water in the cooler when running, please drain it immediately. First close valve 15, open valve 116, 17 so that the water can be drained away from the valve. Please observe the pressure gauge. When filtering oil, if the pressure > 0.3 MPa, clean the purifier immediately or replace the filter parts. The filter net of the primary filter should be often cleaned to avoid jamming, which causes lack of inlet oil or high pressure. When the capacity of the inlet oil is fewer, it means that the impurities in the filter net are much. Please clean the net immediately. Note whether the noise of the pump and related electric motor is normal when on-line. If there is an abnormal situation, please resolve the problem right now to avoid burning the electric motor and influencing the lifetime of the oil pump. We have been engaged in this industry for 15 years, 11 years certified GOLD SUPPLIER by ALIBABA. For more details, contact us freely: www.zhongnengcq.com www.zhongnengcq.cn Tel: 0086-23-68069021 Fax: 0086-23-68069021 Sales@zhongnengcq.cn Posted by Ansen

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