PVC Cable Masterbatch Compounding Granulating Extruder Machine
Definition:
PVC cable materials are specialized pellets made from PVC resin, combined with inorganic fillers like calcium carbonate, plasticizers, additives, and lubricants. These materials are processed through mixing, compounding, and extrusion to create high-quality products suitable for various applications.
Features of the Product:
1. High dielectric strength
2. Low dielectric loss
3. Excellent and stable insulation properties
4. Good flexibility and softness
5. Superior mechanical and electrical performance
6. Strong resistance to acids and alkalis, with good chemical stability
Applications:
This machine is ideal for manufacturing thin plates, wire and cable insulation, seals, and other related products.
Production Line:
The ATS two-stage compounding line is commonly used for producing PVC cable materials. It consists of an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system. The first stage focuses on polymer compounding, while the second stage ensures gentle extrusion at lower temperatures, followed by pelletizing via the cutting system.
Pelletizing System:
Multiple cutting systems can be integrated into the ATS compounding line, thanks to its modular design. Both instrument control and PLC control options are available for the electrical system. Key electrical components are sourced from European brands to ensure reliable and stable performance. For PVC cable production, we typically use air-cooled die-face hot cutting, which combines the high-speed and strong-compounding capabilities of the twin-screw extruder with the low-speed, low-temperature, and low-shear characteristics of the single-screw extruder. This makes it the preferred choice for heat-sensitive or shear-sensitive materials.
Production Process:
1. Measuring feeding machine
2. First stage: Twin screw extruder
3. Second stage: Single screw extruder
4. Air-cooling die-face hot cutting
5. Cyclone separator
6. Air cooling extended vibrating screen
7. Metering packaging weigher
Main Technical Specifications:
| Machine Size | Screw Diameter (mm) | Screw Speed Max (rpm) | Motor Power (Kw) | Throughput Rate (Kg/h) |
|------------------|---------------------|------------------------|------------------|------------------------|
| ATS52/120 | ATE52 (51.4) | 600 | 55 | 150–300 |
| | ASE120 (120) | 85 | 37 | |
| ATS65/150 | ATE52 (62.4) | 600 | 90 | 300–500 |
| | ASE150 (150) | 85 | 45 | |
| ATS75/180 | ATE75 (71) | 600 | 132 | 500–800 |
| | ASE180 (180) | 85 | 55 | |
| ATS95/200 | ATE95 (93) | 600 | 250 | 800–1500 |
| | ASE200 (200) | 85 | 75 | |
Key Features of the Equipment:
1. Excellent mixing performance and easy temperature control
2. Compact footprint and low power consumption
3. Fully automatic mixing and granulation process, requiring minimal labor
4. High safety level and reduced risk of material damage or degradation
About Our Service:
Before Sale:
1. Detailed product and application introduction
2. Customized solution recommendations
3. Provision of reference information
4. Lab testing support
During Manufacturing:
1. Layout and engineering condition assistance
2. Regular project progress updates
3. Additional documentation support
After Sale:
1. Installation, commissioning, and training
2. Customer information registration and recording
3. Spare parts supply
4. Technical support for new applications
5. Regular customer visits and information updates
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Zhangjiagang Mark Beverage Machinery Co., Ltd. , https://www.markfilling.com