Waste Tyre Recycling Production Machine / Rubber Powder Production Line Machines
This semi-automatic production line is designed for efficient and effective recycling of waste tires into high-quality rubber powder. The process includes the following steps:
Waste Tires → Ring Cutter → Press Loop Machine → Strips Cutter → Blocks Cutter → Rubber Crusher → Oscillating Screen, Conveyor Belt, Magnetic Plant → Fiber Separator → Fine Rubber Powder Pulverizer → Final Rubber Powder
The Rubber Crusher can be customized based on your required capacity.
Key Features:
1. This rubber machine is used for crushing rubber and plastic. The rolls are made of alloy chilled cast iron, which offers superior performance compared to standard chilled cast iron.
2. The internal structure of the two rolls is hollow and spray-cooled, ensuring even surface temperature distribution.
3. For safety, emergency pulling-up equipment is installed. Manual operation includes convenient range adjustment and a safety shutdown function with automatic roll retraction.
4. The entire machine features a channel-bottom design for easier transportation and maintenance.
Rubber powder has a wide range of applications depending on its mesh size:
- **5-10 mesh**: Used in runways, school playgrounds, garden paths, bowling alleys, sidewalks, composite rubber floor tiles, anti-static floor tiles, artificial turf, playgrounds, soccer fields, and more.
- **10-20 mesh**: Ideal for rubber floor tiles, plastic runways, lawn quartz sand, cottonseed husk pellets, tennis courts, volleyball courts, golf courses, aircraft pitches, basketball courts, EPDM safety mats, gym mats, and stadium flooring.
- **30 mesh**: Applied in plastic insulation materials, waterproofing membranes, shockproof components, washers, roof and wall waterproofing, modified bitumen additives, reclaimed rubber, livestock mats, fenders, multifunctional mats, and stable mats.
- **40 mesh**: Suitable for reclaimed rubber waterproof membranes, modified bitumen additives, carpet padding, sleepers, rubber sheets, livestock grass mats, rubber water-stop gates, bearings, seals, buffers, brake linings, drainage pipes, gloves, rubber bands, elastic bands, roof signs, brick material top liners, sanitary pumps, corner glue, wheel alignment, pump sand pads, fenders, multi-function pads, stables pads, fire-resistant materials, sound insulation materials, and various rubber products.
- **60 mesh**: Used in sleepers, rubber sheets, waterproof membranes, tire inner cushions, car underbody sealants, waterproof rings, and alternative raw rubber production.
- **80 mesh**: Applied in modified asphalt additives, reclaimed rubber, waterproof membranes, tire additives, sleepers, road humps, sealing strips, buffers, styrofoam pearls pads, rubber products, pistons, and brake bushings.
- **100 mesh**: Commonly used in automotive bias tire auxiliary packing materials, footwear, and sports equipment tires.
- **120 mesh**: Used in plastic pipe insulation additives, automotive bias tire auxiliary materials, car refurbished outer pads, shoe fillers, and chemical sealant mixtures.
- **200 mesh**: Suitable for building material coatings, automobile tires, and as an alternative raw material for various rubber products.
Technical Specifications:
| Technical Parameter / Type | XKP-400 | XKP-450 | XKP-560 |
|----------------------------|---------|---------|---------|
| Front Roll Diameter (mm) | 400 | 450 | 560 |
| Rear Roll Diameter (mm) | 400 (Groove Roller) | 450 (Groove Roller) | 510 (Groove Roller) |
| Working Length of Rolls (mm) | 600 | 650 | 800 |
| Front Roll Surface Speed (m/min) | 17.32 | 23.2 | 25.56 |
| Friction Ratio | 1:1.38 | 1:1.38 | 1:1.30 |
| Max. Nip (mm) | 8 | 8 | 15 |
| Motor Power (kW) | 45 | 55 | 75 |
| Dimensions (L×W×H) (mm) | 3950×1800×1780 | 4770×1846×1835 | 5064×2284×1978 |
This comprehensive solution ensures efficient and environmentally friendly tire recycling, meeting international standards such as CE, ISO9001:2008, and SGS. The machines are manufactured in Qingdao, Shandong, China, with HS Code 84778000. Customization options are available to meet specific requirements.
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Shanghai Huike New Material Technology Co., Ltd. , https://www.shhuike.com