Introduction of Magnetic Separator
Magnetic separation is a continuous process used to separate magnetic materials from non-magnetic ones. When a mixture of both types of materials passes through a strong magnetic field, the magnetic components become magnetized and are attracted to the separator's surface, where they are discharged into a chute.
The efficiency of this process depends on the strength of the magnet and the speed of the conveyor. The magnet is designed so that the magnetic material stays in the field for about 0.4 to 0.5 seconds. Strontium Ferrite permanent blocks are used to achieve a surface gauss of 2500.
The gap between the magnet and the conveyor can be adjusted, with smaller gaps providing better separation efficiency. Each separator and conveyor has an individual drive system, and adjustable stainless steel splitters are installed between the chutes. A vibrating feeder with two unbalanced motors ensures even distribution of the material across the belt for optimal performance. Belt-type separators are available for widths ranging from 650 mm to 2000 mm.
Classification of Magnetic Separator
Electromagnetic Type (with control panel): uses rare earth and ferrite magnets to form its magnetic system.
Permanent Type (without control panel): uses excitation coils to create its electromagnetic system. It is commonly used in continuous operations with large quantities of iron materials.
Discharging Types of Magnetic Separator
Manual Discharge Type (without motor and belt)
Self-Discharging Type (with motor and belt)
Cooling Types: (for electromagnetic type only)
--Air Cooling
--Oil Cooling
--Fan Cooling
Operating Principle
The magnetic and non-magnetic materials pass under the magnetic separator via a conveyor. A feeder ensures even distribution of the mixture onto the conveyor. Under the influence of the magnetic field, magnetic materials are attracted upwards towards the magnet face. They are carried along the cleated belt of the separator and continuously discharged into the magnet chute. Non-magnetic materials are transported by the bottom conveyor and discharged into the non-magnetic chute.
Features of Magnetic Separation Equipment
1. Strong magnetic field intensity, ideal for removing iron particles from materials.2. Fully sealed design makes it waterproof, dustproof, and corrosion-resistant.
3. Low energy consumption.
Application of Belt Electromagnetic Separation
Used extensively in mining, limestone, hard coke, cement, chemicals, plastics, coal, refractory materials, building materials, food processing, and other industries.
Components of Magnetic Separator
Permanent magnetic plate, belt, motor, and iron Frame.
Technical Data of Magnetic Separator
Model No. |
Adaptive belt width (mm) |
Suspension height (h≤mm) |
Magnetic intensity (≥mT) |
Thickness of materials (≤mm) |
Motor power (kw) |
Adaptive belt speed (≤m/s) |
Duty type |
Weight (kg) |
Outline dimensions (mm) |
||||
A |
B |
C |
D |
E |
|||||||||
RCYD(C)-5 |
500 |
150 |
320 |
80 |
1.5 |
4.5 |
continuous |
450 |
1900 |
710 |
935 |
950 |
753 |
RCYD(C)-6 |
600 |
175 |
320 |
120 |
1.5 |
620 |
2050 |
710 |
1020 |
1050 |
753 |
||
RCYD(C)-6.5 |
650 |
200 |
320 |
150 |
1.5 |
900 |
2050 |
728 |
1020 |
1200 |
888 |
||
RCYD(C)-8 |
800 |
250 |
320 |
200 |
2.2 |
1100 |
2250 |
750 |
1300 |
1350 |
1090 |
||
RCYD(C)-10 |
1000 |
300 |
320 |
250 |
3.0 |
1820 |
2650 |
889 |
1550 |
1450 |
1335 |
||
RCYD(C)-12 |
1200 |
350 |
320 |
300 |
4.0 |
3050 |
2860 |
1010 |
1720 |
1550 |
1515 |
||
RCYD(C)-14 |
1400 |
400 |
320 |
350 |
4.0 |
4150 |
3225 |
1050 |
1980 |
1800 |
1755 |
||
RCYD(C)-16 |
1600 |
450 |
320 |
400 |
5.5 |
5900 |
3350 |
1180 |
2160 |
1950 |
1850 |
||
RCYD(C)-18 |
1800 |
500 |
350 |
450 |
5.5 |
7800 |
3580 |
1210 |
2450 |
2200 |
2130 |
||
RCYD(C)-20 |
2000 |
550 |
350 |
500 |
7.5 |
9400 |
3800 |
1300 |
2700 |
2400 |
2410 |
||
Company Information
Victor is a leading manufacturer in mineral processing with over 15 years of experience. Covering an area of 48,000 square meters, including 20,000 square meters of workshop space, we have modern machinery and a dedicated R&D team. With a 32% market share in China and exports to more than 50 countries such as the USA, England, Australia, Brazil, Turkey, Italy, Russia, South Africa, and many others, we offer comprehensive services from investment planning to return on investment in the mining industry. Our expertise includes gold trommel wash plants, shaking tables, spiral chute separators, centrifugal gold concentrators, jig separators, waste recycling machines, grinding and mill crushers, flotation cell machines, magnetic separators, and laboratory mining plants.
Contact Information
Workbench System,High-quality Adjustable Desk,Table Platform Four Kind Material,Group Using Together
Changzhou Fuku Precision Machinery Co., Ltd. , https://www.fukuindustrial.com