Magnetic Separator Overview
Magnetic separation is a continuous process used to separate magnetic materials from non-magnetic ones. The mixture passes through a strong magnetic field where the magnetic particles are attracted to the separator surface and discharged into a chute. This method is widely used in various industries for material processing.
The efficiency of the magnetic separator depends on the magnet strength and conveyor speed. The magnet length is designed so that magnetic material stays in the magnetic field for 0.4 to 0.5 seconds. Strontium Ferrite permanent blocks are used to achieve a surface gauss of 2500.
The gap between the magnet and the conveyor can be adjusted, with a smaller gap improving separation efficiency. Individual drives are used for both the separator and conveyor. Adjustable stainless steel splitters are placed between chutes to ensure smooth operation. A vibrating feeder with two unbalance motors helps spread the material evenly across the belt for better separation. Belt-type separators are available for widths ranging from 650 mm to 2000 mm.
Types of Magnetic Separators
Electromagnetic Type (with control panel): Uses rare earth magnets and ferrite magnets to create a powerful magnetic system.
Permanent Type (without control panel): Utilizes excitation coils to form an electromagnetic system. These are ideal for continuous operations with high iron content.
Discharging Types of Magnetic Separators
Manual Discharge Type (without motor and belt)
Self-Discharging Type (with motor and belt)
Cooling Types: (only for electromagnetic type)
--Air Cooling
--Oil Cooling
--Fan Cooling
Operating Principle
The magnetic and non-magnetic material passes under the magnetic separator via a conveyor. The material is evenly fed onto the conveyor using a feeder. Under the influence of the magnetic field, magnetic material is attracted upwards toward the magnet face. It is carried along the cleated belt of the separator and continuously discharged into the magnet chute. Non-magnetic material is carried by the bottom conveyor and discharged into the non-magnet chute.
Features of Magnetic Separation Equipment
1. Strong magnetic field for removing iron particles from materials.2. Fully sealed design ensures water resistance, dust resistance, and corrosion resistance.
3. Low energy consumption.
Applications of Belt Electromagnetic Separation
Used in mining, limestone, hard coke, cement, chemicals, plastics, coal, refractory materials, building materials, food, and more industries.
Components of Magnetic Separator
Permanent magnetic plate, Belt, Motor, Iron Frame.
Technical Data of Magnetic Separator
Model No. |
Adaptive belt width (mm) |
Suspension height (h≤mm) |
Magnetic intensity (≥mT) |
Thickness of materials (≤mm) |
Motor power (kw) |
Adaptive belt speed (≤m/s) |
Duty type |
Weight (kg) |
Outline dimensions (mm) |
||||
A |
B |
C |
D |
E |
|||||||||
RCYD(C)-5 |
500 |
150 |
320 |
80 |
1.5 |
4.5 |
continuous |
450 |
1900 |
710 |
935 |
950 |
753 |
RCYD(C)-6 |
600 |
175 |
320 |
120 |
1.5 |
620 |
2050 |
710 |
1020 |
1050 |
753 |
||
RCYD(C)-6.5 |
650 |
200 |
320 |
150 |
1.5 |
900 |
2050 |
728 |
1020 |
1200 |
888 |
||
RCYD(C)-8 |
800 |
250 |
320 |
200 |
2.2 |
1100 |
2250 |
750 |
1300 |
1350 |
1090 |
||
RCYD(C)-10 |
1000 |
300 |
320 |
250 |
3.0 |
1820 |
2650 |
889 |
1550 |
1450 |
1335 |
||
RCYD(C)-12 |
1200 |
350 |
320 |
300 |
4.0 |
3050 |
2860 |
1010 |
1720 |
1550 |
1515 |
||
RCYD(C)-14 |
1400 |
400 |
320 |
350 |
4.0 |
4150 |
3225 |
1050 |
1980 |
1800 |
1755 |
||
RCYD(C)-16 |
1600 |
450 |
320 |
400 |
5.5 |
5900 |
3350 |
1180 |
2160 |
1950 |
1850 |
||
RCYD(C)-18 |
1800 |
500 |
350 |
450 |
5.5 |
7800 |
3580 |
1210 |
2450 |
2200 |
2130 |
||
RCYD(C)-20 |
2000 |
550 |
350 |
500 |
7.5 |
9400 |
3800 |
1300 |
2700 |
2400 |
2410 |
||
Company Information
Victor is a leading manufacturer in mineral processing with over 15 years of experience. Covering an area of 48,000 square meters, the company has a workshop of 20,000 square meters and advanced machinery facilities. Victor also has a professional R&D team and installation team.
With a 32% market share in China and exports to over 50 countries, including USA, England, Australia, Brazil, Turkey, Italy, Russia, South Africa, Zimbabwe, Sudan, Ghana, Congo, Morocco, India, Indonesia, Malaysia, Philippines, North Korea, Mongolia, Vietnam, Thailand, etc., we provide comprehensive services from investment planning to return on investment in the mining industry. Our services include preliminary mineral analysis, mineral processing tests, engineering design, equipment debugging, and technical training.Our expertise includes gold trommel wash plants, shaking tables, spiral chute separators, centrifugal gold concentrators, jig separators, waste recycling machines, grinding and mill crushers, flotation cell machines, magnetic separators, and laboratory mining plants.
Contact Information
Packaging System,Movable In Different Industry,Sample Solution in Limited Area,Small Group for Limit Invest
Changzhou Fuku Precision Machinery Co., Ltd. , https://www.fukuindustrial.com