Silane Cross-Linked Wire Cable Extruding Machine
**Definition:**
The Silane Cross-Linked Cable Material Pellets Granulating Machine is designed using a modular building block principle, allowing for easy customization based on material properties and processing technology. This machine can achieve versatile performance and specialized functions in various applications. Its popularity stems from its excellent dispersion and compounding capabilities, as well as its self-cleaning performance.
**Product Features:**
1. High dielectric breakdown strength
2. Low dielectric loss
3. Excellent and stable insulation
4. Good flexibility
5. Superior mechanical and electrical properties
6. Strong resistance to acids and alkalis, with good chemical stability
**Application:**
This machine is ideal for producing cables that use PE (Polyethylene) as the raw material.
**Production Line:**
The ATS two-stage compounding line is commonly used to produce PE cable materials. It consists of an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system. The first stage involves polymer compounding, while the second stage ensures gentle extrusion at lower temperatures, followed by pelletizing via a cutting system.
**Key Characteristics of the Production Line:**
- The high-length-ratio co-rotating twin-screw extruder completes plasticization, compounding, and grafting.
- The low-speed single-screw extruder reduces temperature, increases pressure, and ensures smooth extrusion and pelletizing.
- This system offers more flexible operation, optimized technical conditions, and enhanced product performance compared to single-stage extruders.
**Pelletizing System:**
Multiple cutting systems can be integrated into the ATS compounding line. Thanks to the modular design, both instrument control and PLC control are available for the electrical system. Key electrical components are sourced from European brands to ensure reliable and stable performance.
For PE cable production, a water-ring pelletizer is typically used. It combines the high-speed and strong-compounding capabilities of the twin-screw extruder with the low-speed, low-temperature, and weak-shear characteristics of the single-screw extruder. This makes it the preferred choice for heat-sensitive or shear-sensitive materials.
**Production Process:**
1. Raw material storage
2. Drying hopper
3. Molecular screen dryer
4. Raw material tank
5. Loss-in-weight metering pump
6. Loss-in-weight electronic balance
7. Main twin-screw extruder
8. Main single-screw extruder
9. Water-ring pelletizer
10. Centrifugal hydro-extractor
11. Boiling bed
12. Vacuum feed mechanism
13. Molecular screen dryer
14. Drying hopper
15. Product hopper
16. Vacuum packing machine
**Main Technical Specifications:**
**Equipment Advantages:**
1. Excellent mixing effect with convenient temperature control
2. Compact design requiring minimal space and power
3. Fully automatic mixing and granulation with low labor demand
4. High safety, reducing damage and degradation of raw materials
**Our Services:**
**Pre-Sales:**
1. Detailed introduction of products and applications
2. Customized solution recommendations
3. Provision of reference information
4. Access to laboratory testing
**During Manufacturing:**
1. Layout and engineering condition support
2. Regular updates on project progress
3. Provision of additional documentation
**After-Sales:**
1. Installation, commissioning, and training support
2. Customer information registration and recording
3. Availability of spare parts
4. Technical support for new applications
5. Regular customer visits and information updates
Machine Size | Screw Diameter (mm) | Screw Speed Max. (rpm) | Motor Power (Kw) | Throughput Rate (Kg/h) | |
ATS52/120 | ATE52 | 51.4 | 600 | 55 | 150-300 |
ASE120 | 120 | 85 | 37 | ||
ATS65/150 | ATE65 | 62.4 | 600 | 90 | 300-500 |
ASE150 | 150 | 85 | 45 | ||
ATS75/180 | ATE75 | 71 | 600 | 132 | 500-800 |
ASE180 | 180 | 85 | 55 | ||
ATS95/200 | ATE95 | 93 | 600 | 250 | 800-1500 |
ASE200 | 200 | 85 | 75 |
Stainless Steel Pipe,Duplex Stainless Steel Pipe,Astm 10Mm Stainless Pipe,304 Stainless Steel Seamless Pipe
Shandong Fengmai Metal Materials Co., Ltd. , https://www.cngangguan.com