Silane Cross-Linked Wire Cable Extruding Machine
**Definition:**
The Silane Cross-Linked Cable Material Pellets Granulating Machine is designed based on the modular principle, allowing for easy adaptation of the plastic extrusion machine according to material properties and process requirements. This system enables one machine to achieve a wide range of performance and specialized functions in various applications. The machine is widely preferred due to its excellent dispersion, compounding, and self-cleaning capabilities.
**Product Characteristics:**
1. High breakdown voltage resistance
2. Low dielectric loss
3. Excellent and stable insulation
4. Good flexibility
5. Superior mechanical and electrical properties
6. Strong acid and alkali resistance, along with good chemical stability
**Application:**
This machine is suitable for cables that use PE (Polyethylene) as the raw material.
**Production Line:**
The ATS Two-Stage Compounding Line is commonly used for producing PE cable materials. It consists of an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system. The first stage involves polymer compounding, while the second stage ensures gentle extrusion at lower temperatures, followed by pelletizing via a downstream cutting system.
**Key Features of the Production Line:**
- Complete plasticization, compounding, and grafting using a high L/D ratio co-rotating twin-screw extruder
- Temperature reduction, pressure increase, extrusion, and pelletizing achieved through a low-speed single-screw extruder
- Offers greater operational flexibility, optimized technical conditions, and enhanced product performance compared to single-stage extruders
**Pelletizing System:**
Multiple cutting systems can be integrated into the ATS compounding line. Thanks to the modular design, both instrument control and PLC control are available for the electrical system. Key electrical components are sourced from European brands to ensure reliable and stable performance. For PE cable production, a water-ring pelletizer is typically used, combining the high-speed and strong-compounding characteristics of the twin-screw extruder with the low-speed, low-temperature, and weak-shear benefits of the single-screw extruder. This makes it ideal for heat-sensitive or shear-sensitive materials.
**Production Process:**
1. Raw material storage
2. Drying hopper
3. Molecular screen dryer
4. Raw material tank
5. Loss-in-weight metering pump
6. Loss-in-weight electronic balance
7. Main twin-screw extruder
8. Main single-screw extruder
9. Water-ring pelletizer
10. Centrifugal hydro-extractor
11. Boiling bed
12. Vacuum feed mechanism
13. Molecular screen dryer
14. Drying hopper
15. Product hopper
16. Vacuum packing machine
**Main Technical Specifications:**
| Machine Size | Screw Diameter (mm) | Screw Speed Max (rpm) | Motor Power (kW) | Throughput Rate (kg/h) |
|--------------------|---------------------|------------------------|------------------|------------------------|
| **ATS52/120** | ATE52: 51.4 | 600 | 55 | 150–300 |
| | ASE120: 120 | 85 | 37 | |
| **ATS65/150** | ATE65: 62.4 | 600 | 90 | 300–500 |
| | ASE150: 150 | 85 | 45 | |
| **ATS75/180** | ATE75: 71 | 600 | 132 | 500–800 |
| | ASE180: 180 | 85 | 55 | |
| **ATS95/200** | ATE95: 93 | 600 | 250 | 800–1500 |
| | ASE200: 200 | 85 | 75 | |
**Equipment Features:**
1. Excellent mixing effect with convenient temperature control
2. Compact footprint and low power consumption
3. Fully automatic raw material mixing and granulation with minimal human intervention
4. High safety and reduced risk of raw material damage or degradation
**Our Service:**
**Before Sale:**
1. Detailed introduction of products and applications
2. Recommendation of suitable solutions
3. Provision of reference information
4. Access to lab testing
**During Manufacturing:**
1. Layout and engineering condition support
2. Regular updates on project progress
3. Provision of additional documentation
**After Sale:**
1. Installation, commissioning, and training services
2. Customer information registration and recording
3. Availability of spare parts
4. Technical support for new applications
5. Regular customer visits and information updates
Grouting Steel Pipe,Astm Grouting Steel Pipe,Photovoltaic Ground Pile Pipe,Helical Ground Screw Piles
Shandong Fengmai Metal Materials Co., Ltd. , https://www.cngangguan.com