PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine

Model NO.: 16-800mm
Engagement System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Extruder Screw Quantity: Two
Extruder Model: From Sjsz55/110 to Sjsz92/188
Electric Part Brand: Siemens
Inverter Brand: ABB
Trademark: SWD
Transport Package: Wood Case and Wood Base
Specification: 16mm-800mm
Origin: China
HS Code: 8477209000
Model NO.: 16-800mm
Engagement System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Extruder Screw Quantity: Two
Extruder Model: From Sjsz55/110 to Sjsz92/188
Electric Part Brand: Siemens
Inverter Brand: ABB
Trademark: SWD
Transport Package: Wood Case and Wood Base
Specification: 16mm-800mm
Origin: China
HS Code: 8477209000
1. Wide Applications of PVC pipe extrusion line: 

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine
Soft PVC
Garden Pipe
Fiber Reinforce Hose Pipe
Rigid PVC
UPVC-Cable Pipe, Fiber hose
Building Supply
MPVC-Agricultural Irrigation
The PVC pipe production line is mainly used in the area of agricultural water supply system, architectural water supply system, pavement of cables, etc. As well as PVC pipe material of all sorts of pipe caliber and wall thickness. 
2. Features of PVC pipe extrusion line: 
1 Suitable to U-PVC, C-PVC, M- PVC pipe extrusion, PVC pipe extrusion line
2 Optional to adopt conical twin screw extruder and parallel twin screw extruder
3 Supply formula guide and staple raw material purchase. 
4 Follow standard diameter scope as below sheet, flexible to user's reasonable requirement. 
3. Main technical parameter of PVC pipe extrusion line
Model Pipe diameter range(mm) Extruder Model
Φ16-40 Double outlet(Two cavity) Φ16-40 SJZ51/105
Φ20-63 Double outlet(Two cavity) Φ20-63 SJZ65/132
Φ20-63 Φ20-63 SJZ51/105
Φ50-160 Φ50-160 SJZ65/132
Φ63-250 Φ63-250 SJZ65/132
Φ110-315 Φ110-315 SJZ80/156
Φ315-630 Φ315-630 SJZ92/188
Φ500-800 Φ500-800 SJZ105/216
4. Brief introduction of PVC pipe extrusion line
Pipe Extrusion Double Screw Extruder   

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine
  1. High speed extrusion, with high capacity and low power consumption
  2. Available to rigid and soft PVC included C-PVC
  3. Unique screw design to achieve higher plasticizing and products quality
  4. Core self-circulation temperature control for screw. More accurate temperature control system
  5. Gearbox of high torsion balance to realize stable running, low oil temperature available
  6. Automatic and visible circulation system of lubricant on gear box
  7. H shape frame to decrease vibrating
  8. PLC operation panel to ensure synchronization. 
Energy conservation, easy to maintenance. 
Pipe Extrusion Die Head   
  1. Special flow channel design to guarantee high extrusion capacity and good melt. 
  2. Optimized temperature control and flow channel design, precise melt temperature control. 

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine
Pipe Extrusion Vacuum Calibration Tanks   

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine
Vacuum Calibration Tanks are used for calibrating and cooling pipes made of thermoplastic materials by means of spray cooling. The spray cooling method prevents the formation of water boundary layers and is more efficient in cooling than the full water tanks. 
Furthermore, there are no buoyancy problems that could distort the pipe. Spray-cooling increases the heat exchange rate significantly, compared to full-water-bath cooling. However, optionally all tanks can be supplied as full water tanks. 
Options: 
  1. One or two chambers
  2. Corrosion protected steel or stainless steel
  3. Height adjustment, side adjustment
  4. Many accessories available
  5. Special length available
  6. Central adjustment of support rollers
  7. Many types of calibration sleeves
  8. Size adjustable calibration sleeves
  9. Covers made from aluminum or glass
Advantages: 
  1. Water temperature controlled by thermostatic valve, thus water consumption is kept low
  2. Regulation of constant water level
  3. Separate vacuum and cooling circuits
  4. High efficient cooling system by big pumps and tubes
  5. Full cone nozzles
  6. Water flow control with floater
  7. Longitudinal adjustment on tracks for better stability
Pipe Extrusion Haul-off Unit   

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine
Belt haul-offs
Belt haul-offs are used for continuous extraction of pipes and profiles. They are known for especially consistent performance even at high production speeds. The belts are driven by brushless AC servo drives. Both belt carriers can be mechanically or pneumatically adjusted in height. The belts can also be supplied with a cellular vulcanised or rubber layer. 
Caterpillar haul-offs

Depending on pad type, dual caterpillar haul-offs can be used for pipes or profiles. Multiple caterpillar haul-offs are used for pipe take-off. The lower caterpillar carriers are adjusted manually, the upper caterpillar carriers are suspended and are pneumatically adjusted. 
Extras 
  1. High-standard precision haul-o ffs driven via maintenance-free AC servo motors
  2. Pressure adjustment for delicate tubes and profiles
  3. Periodic wall thickening unit for pipes made of PVC
  4. Remote control
  5. V - shaped Haul-Off belts
  6. Poly-V-belts
  7. Electronic length measuring meter
  8. Haul-Off-Saw combination
  9. Start-up winch
Advantages: 
  1. Sturdy base frame
  2. Easy operation
  3. Belts can be changed easily
  4. Good accessibility
  5. Safety switches
  6. Digital speed indication
  7. Maintenance-free drives
  8. Direct drives for every caterpillar track
  9. Long contact surface
  10. Pulling force is evenly distributed to product
  11. Caterpillar can hold speeds within ± 0, 01%
  12. Quick-change system for pads available
Standard

Pipe extrusion Cutting Machines 

 

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine

Cutting Saws

Pneumatically activated radial saws suitable for cutting pipes and profiles. Easy operation of the saw on start-up of the extrusion line thanks to the possibility of raising the upper double pipe clamps. Clamping jaws according to the pipe diameter or profile shape guarantee an angular cut. 

Cutter

Pneumatically or hydraulically activated cutting knife for burr-free cutting of pipes or profiles. 

Servo cutter

For chip and burr-free cutting by means of rotating knife. 

Advantages: 

Excellent accuracy of cut length
Low energy consumption
Low noise level by using special cutting tools and shielding the machine
Cutting tools and enclosure of the machines

Tools are easy to change
For the more details, welcome send us inquiry : +86 15150206689.
Thank you.
1. Wide Applications of PVC pipe extrusion line: 

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine
Soft PVC
Garden Pipe
Fiber Reinforce Hose Pipe
Rigid PVC
UPVC-Cable Pipe, Fiber hose
Building Supply
MPVC-Agricultural Irrigation
The PVC pipe production line is mainly used in the area of agricultural water supply system, architectural water supply system, pavement of cables, etc. As well as PVC pipe material of all sorts of pipe caliber and wall thickness. 
2. Features of PVC pipe extrusion line: 
1 Suitable to U-PVC, C-PVC, M- PVC pipe extrusion, PVC pipe extrusion line
2 Optional to adopt conical twin screw extruder and parallel twin screw extruder
3 Supply formula guide and staple raw material purchase. 
4 Follow standard diameter scope as below sheet, flexible to user's reasonable requirement. 
3. Main technical parameter of PVC pipe extrusion line
Model Pipe diameter range(mm) Extruder Model
Φ16-40 Double outlet(Two cavity) Φ16-40 SJZ51/105
Φ20-63 Double outlet(Two cavity) Φ20-63 SJZ65/132
Φ20-63 Φ20-63 SJZ51/105
Φ50-160 Φ50-160 SJZ65/132
Φ63-250 Φ63-250 SJZ65/132
Φ110-315 Φ110-315 SJZ80/156
Φ315-630 Φ315-630 SJZ92/188
Φ500-800 Φ500-800 SJZ105/216
4. Brief introduction of PVC pipe extrusion line
Pipe Extrusion Double Screw Extruder   

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine
  1. High speed extrusion, with high capacity and low power consumption
  2. Available to rigid and soft PVC included C-PVC
  3. Unique screw design to achieve higher plasticizing and products quality
  4. Core self-circulation temperature control for screw. More accurate temperature control system
  5. Gearbox of high torsion balance to realize stable running, low oil temperature available
  6. Automatic and visible circulation system of lubricant on gear box
  7. H shape frame to decrease vibrating
  8. PLC operation panel to ensure synchronization. 
Energy conservation, easy to maintenance. 
Pipe Extrusion Die Head   
  1. Special flow channel design to guarantee high extrusion capacity and good melt. 
  2. Optimized temperature control and flow channel design, precise melt temperature control. 

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine
Pipe Extrusion Vacuum Calibration Tanks   

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine
Vacuum Calibration Tanks are used for calibrating and cooling pipes made of thermoplastic materials by means of spray cooling. The spray cooling method prevents the formation of water boundary layers and is more efficient in cooling than the full water tanks. 
Furthermore, there are no buoyancy problems that could distort the pipe. Spray-cooling increases the heat exchange rate significantly, compared to full-water-bath cooling. However, optionally all tanks can be supplied as full water tanks. 
Options: 
  1. One or two chambers
  2. Corrosion protected steel or stainless steel
  3. Height adjustment, side adjustment
  4. Many accessories available
  5. Special length available
  6. Central adjustment of support rollers
  7. Many types of calibration sleeves
  8. Size adjustable calibration sleeves
  9. Covers made from aluminum or glass
Advantages: 
  1. Water temperature controlled by thermostatic valve, thus water consumption is kept low
  2. Regulation of constant water level
  3. Separate vacuum and cooling circuits
  4. High efficient cooling system by big pumps and tubes
  5. Full cone nozzles
  6. Water flow control with floater
  7. Longitudinal adjustment on tracks for better stability
Pipe Extrusion Haul-off Unit   

PVC Pipe Production Line/CPVC Pipe Extrusion Line/UPVC Pipe Extrusion Machine
Belt haul-offs
Belt haul-offs are used for continuous extraction of pipes and profiles. They are known for especially consistent performance even at high production speeds. The belts are driven by brushless AC servo drives. Both belt carriers can be mechanically or pneumatically adjusted in height. The belts can also be supplied with a cellular vulcanised or rubber layer. 
Caterpillar haul-offs

Depending on pad type, dual caterpillar haul-offs can be used for pipes or profiles. Multiple caterpillar haul-offs are used for pipe take-off. The lower caterpillar carriers are adjusted manually, the upper caterpillar carriers are suspended and are pneumatically adjusted. 
Extras 
  1. High-standard precision haul-o ffs driven via maintenance-free AC servo motors
  2. Pressure adjustment for delicate tubes and profiles
  3. Periodic wall thickening unit for pipes made of PVC
  4. Remote control
  5. V - shaped Haul-Off belts
  6. Poly-V-belts
  7. Electronic length measuring meter
  8. Haul-Off-Saw combination
  9. Start-up winch
Advantages: 
  1. Sturdy base frame
  2. Easy operation
  3. We develop the Cnc Brass Parts

     

    In modern CNC systems, end-to-end component design is highly automated using computer-aided design (CAD) and computer-aided manufacturing (CAM) programs. The programs produce a computer file that is interpreted to extract the commands needed to operate a particular machine by use of a post processor, and then loaded into the CNC machines for production. Since any particular component might require the use of a number of different tools – drills, saws, etc. – modern machines often combine multiple tools into a single "cell". In other installations, a number of different machines are used with an external controller and human or robotic operators that move the component from machine to machine. In either case, the series of steps needed to produce any part is highly automated and produces a part that closely matches the original CAD design

     

    Brass is a metal alloy made of copper and zinc; the proportions of zinc and copper can be varied to create a range of brasses with varying properties. It is a substitutional alloy: atoms of the two constituents may replace each other within the same crystal structure.

    By comparison, bronze is principally an alloy of copper and tin. However, bronze and brass may also include small proportions of a range of other elements including arsenic, phosphorus, aluminum, manganese, and silicon. The term is also applied to a variety of brasses, and the distinction is largely historical. Modern practice in museums and archaeology increasingly avoids both terms for historical objects in favour of the all-embracing "copper alloy".

    Brass is used for decoration for its bright gold-like appearance; for applications where low friction is required such as locks, gears, bearings, doorknobs, ammunition casings and valves; for plumbing and electrical applications; and extensively in brass musical instruments such as horns and bells where a combination of high workability (historically with hand tools) and durability is desired. It is also used in zippers. Brass is often used in situations in which it is important that sparks not be struck, such as in fittings and tools used near flammable or explosive materials

     

    B. Main particulars

     

    MAIN PARTICULARS

    Material

    Brass(C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37) , C28000(CuZn40)-)

    Standard

    ASTM, ASME, DIN, JIS, ISO, BS, API, EN

    Certificate

    ISO9001

    Tolerance

    Up to +/- 0.002mm

    Dimension

    As per drawing, as large as we can

    Processing

    CNC turning, CNC turning and milling compound processing, 3/4/5 axis CNC machining center, wire-cutting, EDM, grinding etc.

    Finishing surface

    Machined surface with oil, blasting and painting, anodize, polishing, powder painting, electrophoretic coating-

    Marking

    as per clients` requirements

    Inspection

    material, construction, dimension, heat treatment, hardness, NDT

    Quality

    ISO9001, PPAP control production

    Lead time

    3-20 days for sample, consult with customer for mass production

    Delivery

    Express for sample, ocean shipping/air for mass production

    Our Capabilities

    CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, boring

    Engineering & manufacturing services

    R&D process, tooling and gauging design, product design

    Integrated CAD/CAM system, test and measuring

    Others

    Recyclable, in line with environmental requirements and standards, and reliable

     

    C. Construction

    Construction by machining

     

    D Workmanship

    The workmanship have good production practice. Care are taken to ensure High accuracy and smooth surfaces 

    E. Certificates

    - Material certificates

    - Measuring reports

    - Inspection protocol

    - NDT reports

    - Fixed certificate: ISO9001 certificate


     

    Our service

    Besides above the general specifications, we can also supply some specific machining parts as clients' requirements.

     

    Package and shipping

    Export cartons, pallets, wooden cases, Polybags

    container package and container transportation

    CNC Brass Parts

    Cnc Brass Parts,Cnc Machined Brass Parts,Brass Precision Turned Parts,Brass Turned ComponentsCnc Brass Parts,Cnc Machined Brass Parts,Brass Forging Parts,Brass Precision Turned Parts

    Shinvast Industry Ltd , https://www.shinvastindustry.com