**Maximizing Reliability: Key Steps in Industrial Gearbox Repair & Renewal**
Industrial machinery is the backbone of many manufacturing and production processes. When these systems fail, it can lead to costly downtime, lost productivity, and even safety hazards. That’s why maintaining the reliability of your gearboxes is crucial. As a certified Falk gearbox repair provider and an agent of Rexnord’s Industrial Services division, we understand the importance of keeping your equipment running smoothly.
Falk speed reducers have long been recognized for their exceptional engineering and durability. Our team of skilled technicians specializes in restoring these units to their original performance levels or even improving upon them. Whether you need a complete overhaul or just a few parts replaced, we offer comprehensive solutions tailored to your specific needs.
Here are some of the key steps involved in our Falk gearbox repair and renewal process:
**Bearing Replacement**
We use high-quality Tier 1 bearings that meet manufacturer specifications. This ensures optimal performance, increased lifespan, and better load distribution for your speed reducer.
**Lubrication & Seal Replacement**
Old lubricants are drained and replaced with the recommended type based on your application. All seals are also replaced to prevent leaks and contamination, ensuring long-term reliability.
**Remanufacturing & Reconditioning**
Our experts can remanufacture or recondition critical components such as shafts and housings. Techniques like precision grinding or plating may be used to restore parts to OEM standards.
**Testing & Quality Control**
Each repaired unit undergoes rigorous testing under various conditions. This includes dynamic spin tests, pressure tests, and oil circulation checks to ensure everything functions properly before returning the unit to service.
**Reassembly & Final Adjustments**
Once all repairs are complete, the unit is carefully reassembled following strict guidelines. We make sure the alignment and torque settings are correct to meet your operational requirements.
In addition to our repair services, we also offer storage solutions for gearboxes that are not currently in use. This helps protect your investment and ensures it's ready when you need it again.
Throughout the entire process, we maintain strict quality control to ensure every unit meets or exceeds OEM standards. Our goal is to provide you with reliable, long-lasting solutions that keep your operations running smoothly.
If you're looking for expert assistance with your Falk gearbox, contact us today. Fill out our contact form or call us directly at 503-468-0454 to speak with one of our experienced technicians.
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- [Gearbox Service Factors Explained: A Comprehensive Guide](#)
- [What Are Examples of Gearbox Preventive Maintenance?](#)
- [Gearbox Repair: Failure Due to Overloading](#)
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